Here are some diagrams showing you the various aspects of the router and the jig I made for it. I'm hoping someone will see something I missed and be able to explain it to me.
This is the bottom of my router. It's a 6" diameter circle with a 1/4" bit in it. The distance from the edge of the face plate to the edge of the router bit is 2 7/8". That works out, both math wise and when I measure it.

This is the piece I want to make. I want a 3/4" wide groove 1/4" deep all the way across this piece.


This is a side view of the jig. The dotted line shows the part I want to have removed. These measurements should, by my thinking, give me exactly what I want. it just isn't working that way and I don't know why.

What I want to do with this is to create a groove for the middle shelf. It will look cooler than a butt joint and will be stronger as well. I just don't know why it isn't working for me. I'm going to have to work at it again tonight. Thankfully I ruined a few perfectly good pieces of wood by getting it wrong so I don't have to go purchase scrap.
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